{"id":5634,"date":"2016-06-23T11:59:58","date_gmt":"2016-06-23T15:59:58","guid":{"rendered":"http:\/\/www.jcsteele.com\/?page_id=5634"},"modified":"2021-07-09T17:16:47","modified_gmt":"2021-07-09T21:16:47","slug":"iron-steel","status":"publish","type":"page","link":"https:\/\/www.jcsteele.com\/staging\/7740\/industries\/iron-steel\/","title":{"rendered":"Iron and Steel"},"content":{"rendered":"<div class=\"wpb-content-wrapper\">[vc_row][vc_column][vc_single_image image=&#8221;5671&#8243; img_size=&#8221;full&#8221; style=&#8221;vc_box_rounded&#8221;][vc_empty_space height=&#8221;7px&#8221;][vc_custom_heading text=&#8221;Sustainable, scalable by-product management solutions for metal recovery, improved sinter and lower carbon costs&#8221; font_container=&#8221;tag:h1|text_align:left&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_empty_space height=&#8221;5px&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/2&#8243;][vc_column_text]Steele stiff extrusion powers sustainable, scalable by-product management solutions for iron &amp; steel mills around the world. These solutions deliver more metal recovery, improved sinter and lower carbon costs.<\/p>\n<p>Our process converts fine, wet materials into engineered, high-quality feedstock\u2014 for the consistent durability and reducibility you need in your melt recipe. Your sinter performance and productivity improve, while you recover the captive value in your by-products and shorten your supply chain.<\/p>\n<p>This is the essence of the circular economy, eliminating waste and extracting maximum value as cost-efficiently as possible.[\/vc_column_text][vc_empty_space height=&#8221;15px&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div class=\"shortcode-wrapper shortcode-video fitVids clearfix\"><span>Failed to load media. URL not valid. Please check <a href=\"https:\/\/codex.wordpress.org\/Embeds\">WordPress Codex<\/a>.<\/span><\/div>[vc_empty_space height=&#8221;15px&#8221;][vc_column_text]\n<p style=\"text-align: center;\"><em>Steele stiff extrusion optimizes iron &amp; steel by-product management.<\/em><\/p>\n[\/vc_column_text][vc_empty_space height=&#8221;35px&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/2&#8243;][vc_column_text]\n<h2><strong>Unlock the value in your mill by-products<\/strong><\/h2>\n<p>Stiff extrusion eliminates your mountains of accumulated by-products, unlocking the high-Fe material and carbon units in the form of cold-bonded briquettes or pellets for feedstock, which you can produce on- or off-site. A complementary stiff extrusion line to sinter strands can also improve their performance, removing the fine materials that cause problems with sintering.[\/vc_column_text][vc_empty_space height=&#8221;15px&#8221;]<div class=\"shortcode-wrapper shortcode-content-box clearfix\"><div class=\"hb-box-cont\"><div class=\"hb-box-cont-body\">\n<h4 class=\"red\">A process optimized for minus 3mm fines<\/h4>\n<p>Our extruders reclaim the value in these fine, wet and sticky mill by-products:<\/p>\n<ul class=\"bullet\">\n<li>Blast furnace sludge, dust and fines<\/li>\n<li>Iron ore pellet fines and concentrates<\/li>\n<li>Metallized fines (DRI)<\/li>\n<li>Mill scale<\/li>\n<li>Baghouse dust<\/li>\n<li>Ladle slag<\/li>\n<\/ul>\n<\/div><\/div><\/div>[vc_empty_space height=&#8221;15px&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div class=\"shortcode-wrapper shortcode-video fitVids clearfix hb-box-frame\" style=\"width:100%;\"><span><iframe loading=\"lazy\" title=\"J.C. Steele Extruders for Dust and Sludge Management\" width=\"200\" height=\"113\" src=\"https:\/\/www.youtube.com\/embed\/aU7gQHk2W1g?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/span><\/div>[vc_empty_space height=&#8221;15px&#8221;][vc_column_text]\n<p style=\"text-align: center;\"><em>Our extruders require minimal moisture and binders, to recover more high-value ferrous waste and carbon units.<\/em><\/p>\n[\/vc_column_text][vc_empty_space height=&#8221;35px&#8221;][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; fullwidth=&#8221;yes&#8221; border=&#8221;yes&#8221; top_margin=&#8221;30&#8243; bottom_margin=&#8221;0&#8243; background_color=&#8221;#efefef&#8221;][vc_column][vc_empty_space height=&#8221;50px&#8221;][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_empty_space height=&#8221;20px&#8221;][vc_column_text]\n<h2><strong>Why stiff extrusion recovers more by-product value<\/strong><\/h2>\n<p>Our process uses high-shear mixing and vacuum de-airing to shape your bulk raw materials into durable units (Steele extruded pellets and briquettes are strong enough for rough handling in their green state).<\/p>\n<p>Vacuum improves both the green and cured product strength and binder effect. The lower levels of binder and moisture required permit more metal recovery from slag and other steel production residues \u2014 with individual waste streams converted into homogenous feedstock for your melt recipe.[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;6946&#8243; img_size=&#8221;full&#8221; style=&#8221;vc_box_shadow_border&#8221; onclick=&#8221;link_image&#8221;][\/vc_column_inner][\/vc_row_inner][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;6950&#8243; img_size=&#8221;full&#8221; style=&#8221;vc_box_shadow_border&#8221; onclick=&#8221;link_image&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;6951&#8243; img_size=&#8221;full&#8221; style=&#8221;vc_box_shadow_border&#8221; onclick=&#8221;link_image&#8221;][\/vc_column_inner][\/vc_row_inner][vc_column_text]\n<p style=\"text-align: center;\"><em>Fast die changes for different product sizes<br \/>\n<\/em><\/p>\n[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; fullwidth=&#8221;yes&#8221; border=&#8221;yes&#8221; top_margin=&#8221;0&#8243; bottom_margin=&#8221;0&#8243; background_color=&#8221;#ffffff&#8221;][vc_column][vc_empty_space height=&#8221;50px&#8221;][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;5646&#8243; img_size=&#8221;full&#8221; onclick=&#8221;link_image&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_empty_space height=&#8221;15px&#8221;][vc_column_text]\n<h2><strong>Better durability and reducibility for your circular economy<\/strong><\/h2>\n<p>Stiff extrusion uses cold bonding, which eliminates the need for gas, hearing or firing to recover lost iron and carbon units, for a critical drop in your CO<sub>2<\/sub> emissions.<\/p>\n<ul class=\"bullet\">\n<li><strong class=\"red\">Conversion<\/strong> \u2014 Iron- and carbon-rich fines, dust and wet sludge converted to high-quality feedstock<\/li>\n<li><strong class=\"red\">Mixing<\/strong>\u2014 Connects fine carbon particles to iron oxides for improved reduction<\/li>\n<li><strong class=\"red\">Binder<\/strong> \u2014 Less binder for more high-value metallics and carbon recovery<\/li>\n<li><strong class=\"red\">Sizing<\/strong> \u2014 Our dies ensure precise sizing, from 10-150mm, for most smelting processes<\/li>\n<li><strong class=\"red\">Sustainable<\/strong> \u2014 Cold-bonded briquetting complements sintering process to cut CO<sub>2<\/sub> emissions<\/li>\n<li><strong class=\"red\">Durable<\/strong> \u2014 Units are weather-resistant and pass industry tumble test specifications<\/li>\n<\/ul>\n[\/vc_column_text][vc_column_text]Steele extruded briquettes and pellets are shippable, handling 20+ transfers and arriving with attrition rates below specification. They also handle 60-90 days of exposure before melting.<\/p>\n<p>The end result is a sustainable agglomeration solution with lower CO<sub>2<\/sub> emissions than the industry sinter standard.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_empty_space height=&#8221;20px&#8221;][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; fullwidth=&#8221;yes&#8221; border=&#8221;yes&#8221; top_margin=&#8221;0&#8243; bottom_margin=&#8221;0&#8243; background_color=&#8221;#efefef&#8221;][vc_column][vc_empty_space height=&#8221;40px&#8221;]<div class=\"shortcode-wrapper shortcode-title clearfix\"><h4 style=\"color:#cc0000!important;border-color:#cc0000\" class=\"hb-heading \"><span>C A S E \u00a0S T U D Y<\/span><\/h4><\/div>[vc_empty_space height=&#8221;20px&#8221;][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_empty_space height=&#8221;20px&#8221;][vc_column_text]\n<h2><strong>Mill blast furnaces run 100% briquettes<\/strong><\/h2>\n[\/vc_column_text][vc_column_text]\n<table>\n<tbody>\n<tr>\n<td>\n<h4 class=\"red\"><strong>Problem:<\/strong><\/h4>\n<\/td>\n<td>\n<p style=\"font-size: 14px; line-height: 24px;\">Our customer in West Bengal, India faced rising costs for iron ore and coke, the primary burden material for his blast furnaces.<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<h4 class=\"red\"><strong>Solution:<\/strong><\/h4>\n<\/td>\n<td>\n<p style=\"font-size: 14px; line-height: 24px;\">The mill had ready access to fines from its DRI process, plus wet, carbon-rich LD sludge and blast furnace dust imported from Australia. Steel provided key process equipment and start-up support, to produce roughly 60,000 tons of engineered feedstock annually.<\/p>\n<p style=\"font-size: 14px; line-height: 24px;\">Today, the mill runs 100% stiff extruded briquettes<\/p>\n<p style=\"font-size: 14px; line-height: 24px;\">In addition to producing feedstock for its own blast furnaces, the mill also supplies a leading Indian steelmaker with extruded briquettes, which is charging between 3-5% in a high-volume furnace.<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<h4 class=\"red\"><strong>Result:<\/strong><\/h4>\n<\/td>\n<td>\n<p style=\"font-size: 14px; line-height: 24px;\">The homogenous blend of iron oxide fines and fine carbon particles have driven a 20%-plus reduction in coke rates. The briquettes\u2019 carbon content has reduced the need for imported carbon from Australia for both the mill and its customer\u2019s mill, while improving the performance of sinter strands (stiff extrusion removes the fine materials that cause problems with sintering).<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;5649&#8243; img_size=&#8221;full&#8221; style=&#8221;vc_box_shadow_border&#8221; onclick=&#8221;link_image&#8221;][vc_column_text]\n<p style=\"text-align: center;\"><em>This pig iron producer has made his blast furnace feedstock since 2012.<\/em><\/p>\n<p style=\"text-align: center;\"><em>\u00a0<\/em><\/p>\n[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; fullwidth=&#8221;yes&#8221; border=&#8221;yes&#8221; top_margin=&#8221;0&#8243; bottom_margin=&#8221;30&#8243; background_color=&#8221;#ffffff&#8221;][vc_column][vc_empty_space height=&#8221;50px&#8221;][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_empty_space height=&#8221;15px&#8221;][vc_column_text]\n<h2><strong>Scalable solutions for greater cost-efficiency<\/strong><\/h2>\n<p>Steele extruders deliver the reliability you need for a simple process. They\u2019re heavier and more durable than competitive machines built with fabricated frame components and augers \u2014 we cast primary frame components from ductile iron and wearing parts from our wear-resistant high chrome alloy.<\/p>\n<p>Steel offers multiple solutions for pilot plants and full-scale production requirements:[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;5604&#8243; img_size=&#8221;full&#8221; onclick=&#8221;link_image&#8221;][\/vc_column_inner][\/vc_row_inner][vc_empty_space height=&#8221;15px&#8221;][vc_row_inner][vc_column_inner width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;5320&#8243; img_size=&#8221;full&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;3\/4&#8243;][vc_column_text]\n<table width=\"100%\" cellspacing=\"0\" cellpadding=\"10\">\n<tbody>\n<tr>\n<td style=\"background: #cc0000;\" align=\"left\" valign=\"middle\"><b style=\"color: #ffffff;\">Extruder<\/b><\/td>\n<td style=\"background: #eeeeee;\" align=\"center\" valign=\"top\">\n<p style=\"text-align: center;\"><b>US tons per hour*<\/b><\/p>\n<\/td>\n<td style=\"background: #cccccc;\" align=\"center\" valign=\"top\">\n<p style=\"text-align: center;\"><b>Metric tons per hour*<\/b><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td align=\"left\" valign=\"middle\"><b>HD Series<\/b><\/td>\n<td align=\"center\" valign=\"top\">\n<p style=\"text-align: center;\">5<\/p>\n<\/td>\n<td align=\"center\" valign=\"top\">\n<p style=\"text-align: center;\">3<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td align=\"left\" valign=\"middle\"><b>25 Series<\/b><\/td>\n<td align=\"center\" valign=\"top\">\n<p style=\"text-align: center;\">22<\/p>\n<\/td>\n<td align=\"center\" valign=\"top\">\n<p style=\"text-align: center;\">20<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td align=\"left\" valign=\"middle\"><b>45 Series<\/b><\/td>\n<td align=\"center\" valign=\"top\">\n<p style=\"text-align: center;\">51<\/p>\n<\/td>\n<td align=\"center\" valign=\"top\">\n<p style=\"text-align: center;\">47<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td align=\"left\" valign=\"middle\"><b>90 Series<\/b><\/td>\n<td align=\"center\" valign=\"top\">\n<p style=\"text-align: center;\">90<\/p>\n<\/td>\n<td align=\"center\" valign=\"top\">\n<p style=\"text-align: center;\">81<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p class=\"red\" style=\"text-align: center;\"><em>*Tonnages based on material density.<\/em><\/p>\n[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_column_text]\n<p style=\"text-align: center;\"><em>Your machines will deliver decades of production, backed by Steele\u2019s global service and inventory commitment.<\/em><\/p>\n[\/vc_column_text]<div class=\"shortcode-wrapper shortcode-spacer clearfix\"><div class=\"spacer\" style=\"height:30px;\"><\/div><\/div>[\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;5670&#8243; img_size=&#8221;full&#8221; style=&#8221;vc_box_shadow_border&#8221; onclick=&#8221;link_image&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_empty_space height=&#8221;20px&#8221;][vc_column_text]\n<h2><strong>Machinery plus engineering, parts and service<\/strong><\/h2>\n<p>Steele machines come with turnkey product, plant and application engineering, to ensure a reliable stream of high-quality, consistent feedstock.<\/p>\n<p>Our by-product management solutions start with complete in-house lab and test plant services. This is critical, because there is no standard raw material.<\/p>\n<p>We\u2019ve been repurposing and adding value to bulk raw materials since 1889, so we have the material preparation experience and skills to engineer an optimal agglomerated product. We can evaluate stiff extrusion for your feedstock requirements, working with up to 5 kg of your raw materials in our lab and up to 20TPH in our test plant.<\/p>\n<p>Once we\u2019ve qualified your materials, we\u2019ll recommend specific machines and a process for a homogenous mix and consistent performance in the furnace. <b><a class=\"red\" href=\"\/resources\/engineering-and-lab\/\">You can read more about our engineering and lab services here<\/a><\/b>.[\/vc_column_text][vc_btn title=&#8221;Lab &amp; Testing Facilities&#8221; style=&#8221;custom&#8221; custom_background=&#8221;#cc0000&#8243; custom_text=&#8221;#ffffff&#8221; align=&#8221;left&#8221; i_align=&#8221;right&#8221; i_icon_fontawesome=&#8221;fa fa-chevron-right&#8221; add_icon=&#8221;true&#8221; link=&#8221;url:%2Fresources%2Fengineering%2F|||&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space height=&#8221;20px&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/3&#8243;][vc_empty_space height=&#8221;20px&#8221;][vc_column_text]\n<h2><strong>Steele joins with TMS International to offer customized full-scale trials<\/strong><\/h2>\n<p>We started working with TMS International, a global leader in on-site mill services, in 2014. TMS International opened its Extruded Product Services (EPS) pilot plant in Middletown, Ohio in 2016, to stage feedstock trials for mills looking for sustainable, scalable by-product management and metal recovery.<\/p>\n<p>Steele stiff extrusion powers the EPS process, converting fines, dust and sludge into standardized, consistent feedstock for customer melt recipes. To learn more, visit <a href=\"http:\/\/www.tmsinternational.com\/extruded-product-services.cfm\" target=\"_blank\" rel=\"noopener noreferrer\"><strong>TMS International<\/strong><\/a> or <a href=\"\/contact-us\/\"><strong>contact Steele.<\/strong><\/a>[\/vc_column_text][\/vc_column][vc_column width=&#8221;2\/3&#8243;][vc_single_image image=&#8221;7565&#8243; img_size=&#8221;full&#8221; style=&#8221;vc_box_shadow_border&#8221; onclick=&#8221;link_image&#8221;][vc_column_text]\n<p style=\"text-align: center;\"><em>TMS International opened a dedicated EPS plant on-site for CAP Acero Steel in Concepci\u00f3n, Chile in 2019.<\/em><\/p>\n[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space height=&#8221;20px&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/6&#8243;][\/vc_column][vc_column width=&#8221;2\/3&#8243;][vc_empty_space height=&#8221;20px&#8221;]<div class=\"shortcode-wrapper shortcode-icon-box clearfix\"><div class=\"content-box top-icon\"><i class=\"icon-chevron-down box-icon\"><\/i><div class=\"alignleft\">\n<h3 style=\"text-align: center;\">Proven metal recovery with simple, reliable equipment<\/h3>\n<p style=\"text-align: center; font-size: 16px;\">If your mills are accumulating mountains of minus 3mm fines with varying moisture levels, then you\u2019re in our sweet spot and we should talk.<\/p>\n<p style=\"text-align: center; font-size: 16px;\">For more information on Steele by-product management for iron and steel mills, talk to your regional Steele sales representative or call +1.704.872.3681.<\/p>\n<\/div><\/div><\/div>[\/vc_column][vc_column width=&#8221;1\/6&#8243;][\/vc_column][\/vc_row]\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_single_image image=&#8221;5671&#8243; img_size=&#8221;full&#8221; style=&#8221;vc_box_rounded&#8221;][vc_empty_space height=&#8221;7px&#8221;][vc_custom_heading text=&#8221;Sustainable, scalable by-product management solutions for metal recovery, improved sinter and lower carbon costs&#8221; font_container=&#8221;tag:h1|text_align:left&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_empty_space height=&#8221;5px&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/2&#8243;][vc_column_text]Steele stiff extrusion powers sustainable, scalable by-product management solutions for iron &amp; steel mills around the world. These solutions deliver more metal recovery, improved sinter and lower carbon costs. Our process converts fine, [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":5589,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"nf_dc_page":"","footnotes":""},"class_list":["post-5634","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Iron and Steel - Converting by-products to feedstock - Steele<\/title>\n<meta name=\"description\" content=\"Steele stiff extrusion is well suited for iron and steel waste oxide agglomeration, converting iron &amp; steel mill by-products to feedstock.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.jcsteele.com\/industries\/iron-steel\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Iron and Steel - Converting by-products to feedstock - Steele\" \/>\n<meta property=\"og:description\" content=\"Steele stiff extrusion is well suited for iron and steel waste oxide agglomeration, converting iron &amp; steel mill by-products to feedstock.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.jcsteele.com\/industries\/iron-steel\/\" \/>\n<meta property=\"og:site_name\" content=\"J.C. 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