{"id":8054,"date":"2020-09-21T12:27:53","date_gmt":"2020-09-21T16:27:53","guid":{"rendered":"https:\/\/www.jcsteele.com\/staging\/7740\/?page_id=8054"},"modified":"2021-07-29T11:53:55","modified_gmt":"2021-07-29T15:53:55","slug":"3ex","status":"publish","type":"page","link":"https:\/\/www.jcsteele.com\/staging\/7740\/machinery\/extruders-and-pug-sealers\/3ex\/","title":{"rendered":"3EX"},"content":{"rendered":"<div class=\"wpb-content-wrapper\">[vc_row full_width=&#8221;stretch_row&#8221; fullwidth=&#8221;yes&#8221; top_margin=&#8221;-50&#8243; bottom_margin=&#8221;0&#8243; background_color=&#8221;#ffffff&#8221;][vc_column][vc_empty_space height=&#8221;20px&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_single_image image=&#8221;8070&#8243; img_size=&#8221;full&#8221; style=&#8221;vc_box_rounded&#8221; onclick=&#8221;link_image&#8221;][vc_empty_space height=&#8221;10px&#8221;][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; fullwidth=&#8221;yes&#8221; top_margin=&#8221;0&#8243; bottom_margin=&#8221;0&#8243; background_color=&#8221;#ffffff&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_empty_space height=&#8221;20px&#8221;][vc_custom_heading text=&#8221;The Steele 3EX&#8221; font_container=&#8221;tag:h1|font_size:36px|text_align:left&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_column_text]\n<h2 class=\"red\">Our laboratory extruder offers benchtop analysis of production variables, to develop extruded products with reduced risk and cost<\/h2>\n[\/vc_column_text][vc_column_text el_class=&#8221;intro&#8221;]The 3EX is our laboratory extruder. It\u2019s designed and engineered for fast evaluations of material mixes and extruded products.<\/p>\n<p>This laboratory extruder replicates production at a smaller, more affordable scale. The result is rapid prototyping and accelerated product development \u2014 for ROI measured in weeks or months, instead of years.[\/vc_column_text][vc_custom_heading text=&#8221;Proven over 20+ years in our lab&#8221; font_container=&#8221;tag:h3|text_align:left&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_column_text]Steele has used this machine for over 20 years to qualify millions of tons of customer products. It combines a benchtop footprint with the muscle to extrude products at the same stiffness as our production extruders.<\/p>\n<p>Like all Steele machines, this laboratory extruder offers robust construction, reliable operation and fast die changes.<\/p>\n<p>The 3EX shapes clays and shales for the brick industry. It also agglomerates high-value byproducts in steel, ferro alloys, and other metallurgical and mining production raw material streams.<\/p>\n<p>It\u2019s available for purchase or lease, to demonstrate proof of concept with reduced risk and cost.[\/vc_column_text][vc_empty_space height=&#8221;20px&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;8552&#8243; img_size=&#8221;full&#8221; style=&#8221;vc_box_shadow_border&#8221; onclick=&#8221;link_image&#8221;][vc_empty_space height=&#8221;20px&#8221;]<div class=\"hb-aligncenter\"><a href=\"https:\/\/www.jcsteele.com\/staging\/7740\/wp-content\/uploads\/Steele-Datasheet-3EX-Lab-Extruder.pdf\" class=\"hb-button hb-default hb-default-button no-three-d hb-animate-element hb-fade-in\" target=\"_blank\" style=\"-webkit-border-radius: 2px;-moz-border-radius: 2px;border-radius: 2px;\"><i class=\"hb-moon-file-pdf\"><\/i>Download Datasheet (PDF)<\/a><\/div>[vc_empty_space height=&#8221;20px&#8221;][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; fullwidth=&#8221;yes&#8221; top_margin=&#8221;0&#8243; bottom_margin=&#8221;0&#8243; background_color=&#8221;#ffffff&#8221;][vc_column][vc_custom_heading text=&#8221;Shaping the same tough raw materials as our larger extruders:&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_empty_space height=&#8221;20px&#8221;][vc_row_inner][vc_column_inner width=&#8221;1\/4&#8243;][vc_column_text]\n<ul class=\"bullet intro\">\n<li>Bauxite<\/li>\n<li>Biosolids<\/li>\n<li>Blast furnace sludge<\/li>\n<li>Board scrap<\/li>\n<li>Cement<\/li>\n<li>Clays and shales<\/li>\n<li>Coal fines<\/li>\n<li>Dust and sludge from flue gas purification<\/li>\n<\/ul>\n[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/4&#8243;][vc_column_text]\n<ul class=\"bullet intro\">\n<li>Filter cakes<\/li>\n<li>Fly ash<\/li>\n<li>Gypsum<\/li>\n<li>Iron ore and oxides<\/li>\n<li>Laterite<\/li>\n<li>Lignite<\/li>\n<li>Lithium clay<\/li>\n<li>Manganese ore<\/li>\n<\/ul>\n[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/4&#8243;][vc_column_text]\n<ul class=\"bullet intro\">\n<li>Metallic fines<\/li>\n<li>Mill scale<\/li>\n<li>Mine paste<\/li>\n<li>Mullite<\/li>\n<li>Nickel laterite<\/li>\n<li>Paper sludge<\/li>\n<li>Salts<\/li>\n<li>Sand<\/li>\n<\/ul>\n[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/4&#8243;][vc_column_text]\n<ul class=\"bullet intro\">\n<li>Sawdust<\/li>\n<li>Scrap fiber<\/li>\n<li>Slag<\/li>\n<li>Sludges<\/li>\n<li>Tailings<\/li>\n<li>Wallboard<\/li>\n<li>Wash plant products<\/li>\n<li>And more &#8230;<\/li>\n<\/ul>\n[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_empty_space height=&#8221;30px&#8221;][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; fullwidth=&#8221;yes&#8221; border=&#8221;yes&#8221; top_margin=&#8221;-30&#8243; bottom_margin=&#8221;0&#8243; background_color=&#8221;#efefef&#8221;][vc_column][vc_empty_space height=&#8221;50px&#8221;][vc_custom_heading text=&#8221;How the 3EX works in your laboratory&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_empty_space height=&#8221;10px&#8221;][vc_row_inner content_placement=&#8221;top&#8221;][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]The 3EX is a compact, modular unit requiring only a 3-phase power connection. The cabinet includes a pump for achieving deep vacuum. The operator\u2019s panel offers ergonomic controls and an HMI.<\/p>\n<p>We designed the 3EX for hand-feeding small test batches, approximately five liters minimum. Steele has a wide range of dies available for extruding structural shapes or pelletizing.<\/p>\n<p>The 3EX features an opening at the rear, to fill with a homogenous mix of raw materials. Next, the materials are forced through the sealing section, applying vacuum to the mix to de\u2013air during shaping.<\/p>\n<p>The die mounts to the front \u00a0of the extruder, which accommodates a wide range of dies. Brick companies can use a brick simulation die. Metallurgical engineers can change die plates to test various pellet sizes.<\/p>\n<p>This extruder has a self-contained small vacuum power unit, designed for easy installation and a minimal footprint.[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;8067&#8243; img_size=&#8221;full&#8221; style=&#8221;vc_box_shadow_border&#8221; onclick=&#8221;link_image&#8221;][\/vc_column_inner][\/vc_row_inner][vc_empty_space height=&#8221;30px&#8221;][vc_custom_heading text=&#8221;HIGHLIGHTS&#8221; font_container=&#8221;tag:h2|text_align:center|color:%23cc0000&#8243; use_theme_fonts=&#8221;yes&#8221;][vc_column_text el_class=&#8221;intro&#8221;]\n<p style=\"text-align: center;\">\u2022 Self-contained vacuum power unit designed for easy installation and small footprint<\/p>\n<p style=\"text-align: center;\">\u2022 Front-mounted die handles wide range of product shapes and sizes<\/p>\n<p style=\"text-align: center;\">\u2022 Rear opening for filling with homogenous mix<\/p>\n<p style=\"text-align: center;\">\u2022 Self-contained vacuum power unit designed for easy installation and small footprint<\/p>\n<p style=\"text-align: center;\">\u2022 Front-mounted die handles wide range of product shapes and sizes<\/p>\n<p style=\"text-align: center;\">\u2022 Rear opening for filling with homogenous mix<\/p>\n[\/vc_column_text][vc_empty_space height=&#8221;30px&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space height=&#8221;30px&#8221;][vc_custom_heading text=&#8221;Understand the effects of change \u2014 one variable at a time&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_empty_space height=&#8221;10px&#8221;][vc_row_inner content_placement=&#8221;top&#8221;][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]The 3EX lets you see the results of changing your variables immediately. You can calibrate with precision to optimize your product performance:<\/p>\n<ul class=\"bullet\">\n<li>Adjust material mix.<\/li>\n<li>Increase or decrease percentage of binder or water.<\/li>\n<li>Experiment with different shapes.<\/li>\n<li>Change out die plates for more or fewer holes.<\/li>\n<li>Run no vacuum, full vacuum or partial.<\/li>\n<li>Analyze adding more or less shear to raw materials, relative to binder, water, and power consumption.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p>Extruded shapes exit the die ready for product analysis. You can measure drying, firing and curing cycles, compressive strength and density, and conduct drop testing or the ISO 3271 Standard Tumble Test.<\/p>\n<p>This laboratory extruder replicates production at a smaller, more affordable scale. The result is rapid prototyping and accelerated product development \u2014 for ROI measured in weeks or months, instead of years.[\/vc_column_text][vc_empty_space height=&#8221;20px&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;8064&#8243; img_size=&#8221;full&#8221; style=&#8221;vc_box_shadow_border&#8221; onclick=&#8221;link_image&#8221;][\/vc_column_inner][\/vc_row_inner][vc_empty_space height=&#8221;20px&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_single_image image=&#8221;8272&#8243; img_size=&#8221;full&#8221; style=&#8221;vc_box_shadow_border&#8221;][vc_empty_space height=&#8221;20px&#8221;]<div class=\"hb-aligncenter\"><a href=\"https:\/\/www.jcsteele.com\/staging\/7740\/wp-content\/uploads\/3EX-REFERENCE-DRAWING.pdf\" class=\"hb-button hb-default hb-large-button no-three-d hb-animate-element hb-fade-in\" target=\"_blank\" style=\"-webkit-border-radius: 2px;-moz-border-radius: 2px;border-radius: 2px;\"><i class=\"hb-moon-file-pdf\"><\/i>Download Drawing (PDF)<\/a><\/div>[vc_empty_space height=&#8221;40px&#8221;][\/vc_column][\/vc_row][vc_row fullwidth=&#8221;yes&#8221; bg_type=&#8221;gradient&#8221; first_gr_color=&#8221;#cc0000&#8243; second_gr_color=&#8221;#770000&#8243; border=&#8221;yes&#8221;][vc_column][vc_empty_space height=&#8221;70px&#8221;][vc_custom_heading text=&#8221;Start small and then go big&#8221; font_container=&#8221;tag:h1|font_size:42px|text_align:center|color:%23ffffff&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_column_text el_class=&#8221;intro&#8221;]\n<div style=\"color: #ffffff;\">\n<p style=\"text-align: center;\">When you\u2019re ready to scale up production, we offer a complete range of material preparation and extrusion solutions. Steele also provides single-source plant and application engineering, plus global technical support, parts, and service.<\/p>\n<p style=\"text-align: center;\">For more information on the new 3EX small laboratory extruder, talk to your regional Steele sales or service representative, or <strong><a style=\"color: #ffffff;\" href=\"https:\/\/www.jcsteele.com\/staging\/7740\/contact-us\/\"><u>contact us<\/u><\/a><\/strong>.<\/p>\n<\/div>\n[\/vc_column_text][vc_empty_space height=&#8221;35px&#8221;][\/vc_column][\/vc_row]\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row full_width=&#8221;stretch_row&#8221; fullwidth=&#8221;yes&#8221; top_margin=&#8221;-50&#8243; bottom_margin=&#8221;0&#8243; background_color=&#8221;#ffffff&#8221;][vc_column][vc_empty_space height=&#8221;20px&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_single_image image=&#8221;8070&#8243; img_size=&#8221;full&#8221; style=&#8221;vc_box_rounded&#8221; onclick=&#8221;link_image&#8221;][vc_empty_space height=&#8221;10px&#8221;][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; fullwidth=&#8221;yes&#8221; top_margin=&#8221;0&#8243; bottom_margin=&#8221;0&#8243; background_color=&#8221;#ffffff&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_empty_space height=&#8221;20px&#8221;][vc_custom_heading text=&#8221;The Steele 3EX&#8221; font_container=&#8221;tag:h1|font_size:36px|text_align:left&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_column_text] Our laboratory extruder offers benchtop analysis of production variables, to develop extruded products with reduced risk and cost [\/vc_column_text][vc_column_text el_class=&#8221;intro&#8221;]The 3EX is our laboratory extruder. It\u2019s designed and engineered for fast [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":7019,"parent":5874,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"nf_dc_page":"","footnotes":""},"class_list":["post-8054","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>3EX Laboratory Extruder - Steele Machinery - J.C. 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