{"id":8223,"date":"2020-11-18T14:14:33","date_gmt":"2020-11-18T19:14:33","guid":{"rendered":"https:\/\/www.jcsteele.com\/staging\/7740\/?p=8223"},"modified":"2020-11-18T14:14:33","modified_gmt":"2020-11-18T19:14:33","slug":"meet-the-beast-120","status":"publish","type":"post","link":"https:\/\/www.jcsteele.com\/staging\/7740\/meet-the-beast-120\/","title":{"rendered":"Meet the Beast"},"content":{"rendered":"
[vc_row][vc_column][vc_single_image image=”8163″ img_size=”full” style=”vc_box_shadow_border” onclick=”link_image”][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text el_class=”intro”]\n

Ready to push more cars through the kiln? Meet the Beast.<\/strong><\/h1>\n[\/vc_column_text][vc_column_text el_class=”intro”]One of the advantages of a global installed base is the opportunity to learn from our customers. They inspire us to make brick better.<\/p>\n

The 120 AEX came from a request from our friends at Austral Brick, who wanted an extruder with more brick production capacity. The 120 cranks out 67,500 US Standard Brick Equivalent (SBE) per hour \u2014 45% more than the 90 Series, which produces 46,500.<\/p>\n

Direct-setting more bricks is the baseline. The 120 is an engineering statement, made with the help of operators and supervisors who run Steele extruders for a living.[\/vc_column_text][vc_empty_space height=”20px”][\/vc_column][\/vc_row][vc_row][vc_column][vc_single_image image=”8135″ img_size=”full” style=”vc_box_shadow_border” onclick=”link_image”][vc_column_text el_class=”intro”]\n

Better means safer, faster and easier<\/strong><\/h2>\n[\/vc_column_text][vc_column_text el_class=”intro”]We designed and engineered the 120 to be safer, faster and easier to operate and maintain. The first thing you notice about the extruder, apart from its size and mass, is the hydraulic die change sled. You can change dies in about sixty seconds, with hydraulic cylinders at both ends for more push. The sled also ensures easier access to barrel liners and augers, for inspection, cleaning or replacement.<\/p>\n

Large access doors in the middle of the machine make washdowns and scheduled maintenance easier. They also make it easier to replace liners, augers and feed rollers. Open the doors and you can see the auger set has a continuous taper. That taper, plus closer tolerances, mean less backflow.<\/p>\n

We added an externally driven feed roller and external lubrication system. The gearbox doesn\u2019t drive the external feed roller shaft \u2014 no need to pre-prime and no delay at startup.<\/p>\n

When you have this kind of production capacity, you won\u2019t want die changeovers or regular maintenance slowing down output.[\/vc_column_text][vc_empty_space height=”20px”][vc_column_text el_class=”intro”]\n

A better engineered pug sealer<\/strong><\/h2>\n[\/vc_column_text][vc_column_text el_class=”intro”]The 90 Series pug sealer fits inside the 120 pug sealer tub<\/em>. So this is a big ol\u2019 boy, packed with significant refinement. The hinged barrel and large vacuum access doors give operators easier access. Inside the tub, the shaft bristles with 68 pug knives (versus 56 in the 90 Series).<\/p>\n

The pug knives bolt on to a protected shaft, so it\u2019s safer, faster and easier to remove pug knives \u2014 and no more banging out shanks.<\/p>\n

Steele engineers designed the wear-resistant tub for improved material flow. Cleanout ports make maintenance easier. The new structural beams eliminate the need for bottom beam sills, making room for cleanout doors.<\/p>\n

We believe in standardized design and common parts, so if you know one Steele extruder, you know all of them. The 120 pug sealer uses the same gearbox as the 90 Extruder. Operators already know it \u2014 the only difference is that the 120 gives them more access for maintenance.[\/vc_column_text][vc_empty_space height=”20px”][vc_single_image image=”7801″ img_size=”full” style=”vc_box_shadow_border” onclick=”custom_link” link=”https:\/\/www.jcsteele.com\/staging\/7740\/machinery\/auxiliary-equipment\/atlas-copco-vacuum-system\/”][vc_column_text css=”.vc_custom_1605725114621{margin-top: -15px !important;}”]\n

We\u2019re big fans of the Atlas Copco vacuum system<\/a> \u2014 lower power consumption, 1\/40th<\/sup> the oil and no need to drain the tank.<\/em><\/p>\n[\/vc_column_text][vc_empty_space height=”20px”][\/vc_column][\/vc_row][vc_row][vc_column][vc_single_image image=”8155″ img_size=”full” style=”vc_box_shadow_border” onclick=”link_image”][vc_column_text css=”.vc_custom_1605725141892{margin-top: -15px !important;}”]\n

The 120 makes it easier to push more dirt.<\/em><\/p>\n[\/vc_column_text][vc_column_text el_class=”intro”]\n

A new sealing auger design for more throughput<\/strong><\/h2>\n[\/vc_column_text][vc_column_text el_class=”intro”]The continuously tapered auger profile, plus a closer fitment between the auger and liner optimize pressure and flow. Reduced backflow drives more throughput with decreased wear.<\/p>\n

Our engineers eliminated the front knife and designed a smoother transition from the pug tub to the barrel. The bottom line? The 120 will push more dirt and you have easier access to the bigger, heavier wearing parts that shoulder the load.[\/vc_column_text][vc_empty_space height=”20px”][\/vc_column][\/vc_row][vc_row][vc_column][vc_single_image image=”7846″ img_size=”full” style=”vc_box_shadow_border” onclick=”custom_link” link=”https:\/\/www.jcsteele.com\/staging\/7740\/machinery\/auxiliary-equipment\/articulating-oil-manifold\/”][vc_column_text css=”.vc_custom_1605725151297{margin-top: -15px !important;}”]\n

Maintenance moves the operator out of the line of fire.<\/em><\/p>\n[\/vc_column_text][vc_column_text el_class=”intro”]\n

An articulated oil manifold for safer operation<\/strong><\/h2>\n[\/vc_column_text][vc_column_text el_class=”intro”]Steele introduced its articulating oil manifold<\/a> in 2019. It\u2019s a safer way for operators to adjust oil pressure \u2014 away from the front of an active die door. The color-coded hose system and quick coupling make hose change-outs faster and easier.<\/p>\n

Operators can prevent friction and heat buildup in the die, without risking their safety or slowing production.[\/vc_column_text][vc_empty_space height=”20px”][\/vc_column][\/vc_row][vc_row][vc_column][vc_separator][vc_column_text el_class=”intro”]\n

We\u2019re here to help you make brick better.<\/strong><\/h2>\n[\/vc_column_text][vc_column_text el_class=”intro”]\n

The 120 AEX is a high-performance stiff extrusion solution, engineered to increase brick production. And like everything Steele manufactures, it comes with application engineering, installation support, parts and service.<\/p>\n

It\u2019s better than anything we\u2019ve ever built \u2014 more productive, more cost-effective, safer, faster and easier to operate. If you\u2019re planning to dial up output, the 120 may be the best solution.<\/p>\n

Like what you see on the 120 AEX? Want to see these changes on your 90 Series equipment? Talk to your regional Steele sales representative or contact us<\/b><\/a>.<\/p>\n[\/vc_column_text][vc_separator][\/vc_column][\/vc_row]\n<\/div>","protected":false},"excerpt":{"rendered":"

The 120 AEX is a high-performance stiff extrusion solution, engineered to increase brick production. It\u2019s better than anything we\u2019ve ever built \u2014 more productive, more cost-effective, safer, faster and easier to operate. If you\u2019re planning to dial up output, the 120 may be the best solution.<\/p>\n","protected":false},"author":1,"featured_media":8163,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"nf_dc_page":"","_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[1,3],"tags":[],"class_list":["post-8223","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-company-news","category-industry-news"],"acf":[],"yoast_head":"\nMeet the Beast - J.C. 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